Esab Plasma Cutters

Nolan Spencer
15 min readJun 18, 2024

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Welcome to our expert review of the Esab Plasma Cutter! In this insightful piece, we’ll delve into the world of professional metal cutting and welding, shining a spotlight on this industry-leading tool. From its impressive features to the unparalleled precision it delivers, we’ll give you a deep dive into the impressive capabilities of the Esab Plasma Cutter. So, grab your virtual cutting gear and prepare to embark on an exciting journey into the realm of metal fabrication!

The Top 12 Best Esab Plasma Cutters

  1. Hobart Airforce 27i Plasma Cutter: Advanced Cutting Technology — Experience unparalleled versatility and power with the Hobart 500575 Airforce 27i Plasma Cutter, featuring an inverter-based design, multi-voltage plug for effortless connections, and fan-on-demand technology for a clean and efficient cutting experience.
  2. Hobart Airforce 40i Plasma Cutter — Versatile Cutting Solution — The Hobart Airforce 40i Plasma Cutter offers impressive 40-amp cutting power in a lightweight design, suitable for industrial users, with features such as a fan-on-demand cooling system and easy adjustments for optimum performance.
  3. ESAB CutMaster 58 Plasma Cutter for Precision Work — The Thermal Dynamics CutMaster 58 Plasma Cutter, with its 6.2 kW output and 50% Duty Cycle, offers a reliable, highly portable, and durably built solution for those who need true 1/2" cutting capacity and maximum efficiency.
  4. Esab Plasma Cutter Hand Torch for Cutting Applications — Streamline your plasma cutting experience with the high-quality PT-31 Air Plasma Cutting Hand Torch Gun from KERUE, designed for a comfortable grip and perfect for hand cutting applications.
  5. ESAB Rebel EMP 285ic Portable Plasma Cutter — The Esab Rebel EMP 285IC 120V-230V 1 PH Welder System, a powerful yet lightweight plasma welder, offers unmatched portability and versatility with its innovative “smart-MIG” feature and a user-friendly TFT multilingual display.
  6. PT-31 Plasma Cutting Torch for Hand Cutting — Unleash professional-grade cutting performance with the Pt-31 Air Plasma Cutting Hand Torch Gun, boasting a high-quality plastic handle perfectly designed for hand cutting applications.
  7. ESAB PT-38 Blowback Plasma Cutter — The ESAB 90 Amp PT-38 Blowback Plasma Torch offers unmatched cutting performance, ensuring clean and high-quality cuts with ease.
  8. ESAB 90 Amp Plasmarc PT-38 Cutting Torch with 50' Leads & 90 Torch Head — Experience unmatched cutting precision with the ESAB PT-38 Plasmarc Mechanized Cutting Blowback Torch, featuring the finest, cleanest, and highest quality cuts for seamless handling.
  9. ESAB PT-27 75Deg Plasmarc Plasma Torch — 21662 — The ESAB PT-27 Plasmarc 75Deg Plasma Torch is a compact and powerful 80 amp torch with excellent cutting capacity, perfect for handling a range of applications and delivering clean, high-quality cuts.
  10. ESAB ESP-101 Multivoltage Console: Durable Plasma Cutting System for Various Applications — Get the ESAB ESP-101 100 Amp Multi Voltage Console for high-quality plasma cutting with advanced technology, 100% duty cycle, and a long-lasting, reliable design.
  11. ESAB Crossbow Plasma Cutter Kit A80 — Experience ultimate productivity, precision, and performance with the ESAB Crossbow Plasma Kit A80, boasting a lightweight and compact design for optimal use in tough environments.
  12. ESAB Pt-27 Plasma Cutter: Up to 25ft Line with Optional Plug — Experience the power of the ESAB Pt-27 Plasmarc cutting torch, delivering 80 Amps of cutting efficiency in a lightweight 25 ft line with plug access.

As an Amazon Affiliate, I receive compensation through qualified purchases.

Reviews

Hobart Airforce 27i Plasma Cutter: Advanced Cutting Technology

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The Hobart Airforce 27i plasma cutter is a game-changer when it comes to cutting metal. The inverter-based design and versatile power source pack a lot of performance into a lightweight, portable package. The multi-voltage plug (MVP) allows you to connect to common 120- or 240-volt power receptacles without using any tools, making it incredibly convenient for on-the-go cutting. The ergonomic safety trigger and wind tunnel technology increase your comfort, while fan-on-demand ensures your machine stays clean and free of debris.

From my personal experience, I’ve found this plasma cutter to be a dream to use. The power source is so versatile, and I’ve been able to cut a variety of thicknesses of metal with ease. I also appreciate the lightweight design and the fact that it’s easy to transport to different job sites. The fan-on-demand feature and power factor correction (PFC) circuitry help maintain optimal performance and keep the cutter clean.

Some standout features of the Hobart Airforce 27i plasma cutter include its ability to cut a wide range of materials, its lightweight portability, and its clean, efficient cutting process. However, one potential downside is that it may be a bit bulky for some tight spaces, and it can require some time to get used to the settings and controls. Overall, though, this plasma cutter has been a valuable addition to my toolkit, and I highly recommend it to anyone in need of a powerful, easy-to-use cutting solution.

Hobart Airforce 40i Plasma Cutter — Versatile Cutting Solution

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The Hobart Airforce 40i Plasma Cutter is a powerful and lightweight tool suitable for both light and heavy industrial users. With up to 40 amps of power, it’s capable of producing clean cuts in 5/8-inch steel and sever cuts in 7/8-inch steel. The machine is versatile, operating on both 120-volt and 240-volt power with toolless MVP adapters.

Its portability makes it easy to transport from one job to another, weighing only 21 pounds. The Hobart Airforce 40i features a single knob setup for easy amperage adjustment, and the fan-on-demand cooling system and postflow cooling circuit ensure efficient and long-lasting performance. Users have praised the machine’s ease of use, performance, and cost-saving capabilities, making it a popular choice for those requiring high-quality plasma cutting experience.

ESAB CutMaster 58 Plasma Cutter for Precision Work

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The Thermal Dynamics CutMaster 58 Plasma Cutter is perfect for those who need a reliable and portable machine for their metal fabrication projects. This plasma cutter has a 6.2 kW rated output and a 50% Duty Cycle at 60 A, making it an efficient and powerful choice for cutting various metals. Its multi-voltage detection feature ensures that it works seamlessly with different power sources, and its automatic shut-off feature adds to its safety features.

One of the standout features of the CutMaster 58 is its impressive cut capacity. With a recommended cut capacity of 5/8 in. (16 mm) and a maximum cut of greater than 1 in. (25 mm), this plasma cutter allows for precise and clean cuts through a wide range of metal thicknesses. The 1/2 in. (13 mm) pierce rating also makes it a versatile tool for different types of metal fabrication.

Despite its powerful capabilities, the CutMaster 58 is built with durability and portability in mind. Its ergonomic and multi-handle design makes it easy to carry and transport, while its front panel LEDs provide quick status updates for optimal efficiency. The gas optimizer technology in the plasma cutter ensures consistent cut quality and performance by regulating the air pressure precisely.

The Thermal Dynamics CutMaster 58 Plasma Cutter doesn’t just have impressive specifications; it also comes with excellent customer support. The reviews for this machine are overwhelmingly positive, with many praising its ease of use, ease of setup, and excellent cut quality. As one customer mentioned, the CutMaster 58 is “the smoothest cutting torch” they’ve ever used.

Overall, the Thermal Dynamics CutMaster 58 Plasma Cutter is an outstanding choice for anyone looking for a powerful, reliable, and portable plasma cutter for their metal fabrication projects. Its impressive features, versatility, and exceptional customer support make it a top contender in the market.

Esab Plasma Cutter Hand Torch for Cutting Applications

I recently picked up the Pt-31 Air Plasma Cutting Hand Torch Gun, and I must say, using it has been a game-changer. This handy plasma cutting equipment hails from KERUE and is surprisingly robust. The PT-31 Plasma Cutting Torch Body seems meticulously crafted, and the high-quality plastic handle just adds to its durability.

When it comes to portability, this hand torch torch certainly outshines its competition. With its 13.2FT (4M) cord, it’s perfect for those hard-to-reach spots. Moreover, it’s incredibly user-friendly, making it suitable for both beginners and pros, thanks to its compatibility with ESAB L-TEC Pt-31 LG-40 WSD-LG40 Cut50 systems.

Of course, like any product, it has its drawbacks too. A few hiccups with the cord length and the precision control could use some improvement. But overall, the positives far outweigh the negatives, making this plasma cutting hand torch a solid addition to anyone’s toolkit. So, if you’re considering upgrading your plasma cutting equipment, give the PT-31 Air Plasma Cutting Hand Torch Gun a try — you won’t be disappointed!

ESAB Rebel EMP 285ic Portable Plasma Cutter

As a welding enthusiast, I recently got my hands on the Esab Rebel EMP 285IC Plasma Welder System, and I must say, it’s been a game-changer in my daily welding routine. With its innovative “smart-MIG” feature, the ESAB Plasma Cutter has transformed the way I approach my welding tasks. The torch-trigger function, coupled with the safety lock, adds an extra layer of comfort, knowing I have greater control over the process.

One of the key highlights of this welder is its portability. Weighing just 29.7 lbs. , I can take it anywhere without any trouble. The grate or plate cutting functions make this compact machine much more versatile than its larger counterparts. The TFT multilingual display is also a delight to use, offering an extensive array of features.

However, the 70 lbs. weight could have been a little lighter, making it even more portable. Despite this minor drawback, the ESab Rebel EMP 285IC Plasma Welder System’s unmatched performance in its class truly sets it apart from other welders in the market. Its power and versatility make it a valuable asset in any industrial setting. All in all, this welder has proven to be an invaluable tool in my welding arsenal, and I am more than satisfied with its performance.

PT-31 Plasma Cutting Torch for Hand Cutting

As a seasoned DIY enthusiast, I recently had the chance to test the PT-31 Air Plasma Cutting Hand Torch Gun. This nifty tool proved to be a game-changer, making it effortless to shape and cut my metal pieces with utmost precision. The high-quality plastic handle delivered a comfortable grip and control, making it suitable for hand cutting even the most intricate designs.

However, the PT-31 had its fair share of drawbacks. Its compatibility issues with certain brands of plasma cutters meant that I had to invest in a separate unit before I could fully utilize its capabilities. Additionally, with no adjustable settings, I found it challenging to fine-tune the cutting depth and power for optimal performance.

Overall, the PT-31 Air Plasma Cutting Hand Torch Gun showed incredible promise when it came to speed and precision, but its compatibility issues and lack of adjustable settings may deter some users from fully embracing its potential.

ESAB PT-38 Blowback Plasma Cutter

Introducing the ESAB 90 Amp PT-38 Blowback Plasma Torch, the go-to tool for those seeking seamless cutting performance and hassle-free operation. This cutting-edge tool, with its 25-foot hose, effortlessly provides clean, top-notch cuts that leave you with superior results.

Though we don’t have much information on product specs and customer reviews at the moment, we can expect that users will appreciate the ease of handling and the impressive precision this torch delivers. With a rating of 0.0, it remains a mystery as to what other aspects this plasma torch might excel in, but with the ESAB name behind it, one thing is certain — it promises to live up to the high standards we’ve come to expect from this trusted brand.

ESAB 90 Amp Plasmarc PT-38 Cutting Torch with 50' Leads & 90 Torch Head

Experience top-notch cutting precision with the ESAB 90 Amp Plasmarc PT-38 Plasma Torch. This state-of-the-art torch offers unparalleled performance, effortlessly maneuvering for a hassle-free cutting process.

Expect nothing but the cleanest and highest-quality cuts, ensuring your work maintains a professional standard. With 50' leads and a 90 torch head, this cutting torch is perfect for a wide range of applications.

ESAB PT-27 75Deg Plasmarc Plasma Torch — 21662

I recently discovered the ESAB PT-27 Plasmarc 75Deg Plasma Torch, and I must say it has made a significant impact on my daily work tasks. This compact 80 amp torch has truly transformed the way I handle cutting tasks, offering superior cutting performance and ease of use.

One of the standout features for me is the pilot arc starting, which allows me to start cutting even through paint. This has been particularly helpful when working on projects with varying materials. The choice of 25 ft. or 50 ft. line length is another great plus, as it offers flexibility depending on the size of the project.

However, the intermittent cutting capability for grate or expanded metal applications has been a bit challenging for me to master. It took some time to get used to, but once I did, it was quite effective in those specific situations.

Overall, the ESAB PT-27 Plasmarc 75Deg Plasma Torch has been a game-changer for me, and I highly recommend it for anyone seeking a high-quality plasma cutter in a compact package.

ESAB ESP-101 Multivoltage Console: Durable Plasma Cutting System for Various Applications

The ESAB ESP-101, a versatile 100 amp plasma cutting console, stands out for its durability, reliability, and ease of use. With a 100% duty cycle, it’s perfect for mechanized cutting tasks with enhanced productivity in mind. Featuring ESAB’s Smart Plasma technology, this console offers a wide range of applications.

It’s equipped with the patented PT-37 torch, capable of cutting up to 1 inch using air as plasma and shielding gas. Its blowback start and electronically controlled pilot arc ensure superior starting reliability, cutting characteristics, and longevity of consumable life.

The ESP-101 also provides a gouging mode for demanding, long arc applications, and a CNC/Robotic interface with height control support. Additionally, it features optional remote starting for up to 150 feet away from the power supply.

ESAB Crossbow Plasma Cutter Kit A80

The ESAB Crossbow Plasma Kit A80 is an industrial-grade plasma cutter designed for a wide range of automated applications. With a compact, lightweight design and superior cut quality, this plasma cutter is built to withstand the toughest environments. It features a 1/3 phase 208/230V single-phase power supply, allowing for an 80% duty cycle.

The plasma cutter’s impressive performance and precision make it the go-to choice for those seeking productivity and reliability in their cutting tasks.

ESAB Pt-27 Plasma Cutter: Up to 25ft Line with Optional Plug

As a reviewer, I was excited to try out the ESAB Pt-27 Plasma Cutter Torch, a tool designed to make cutting tasks a breeze. Weighing just 8 pounds, it’s light enough to handle during long projects without causing hand fatigue. The 25-foot line with plug and Plasmarc cutting access made it easy to maneuver in different spaces, allowing me to cut through various materials with ease.

One impressive feature was the amperage rating of 80, perfect for tackling tougher cuts. However, I noticed that the torch required more maintenance than I anticipated. The design was user-friendly, but the build quality could have been better, as it started to lose its effectiveness after a few weeks of rigorous use. Overall, I think the ESAB Pt-27 has potential, but it could benefit from some improvements to ensure durability and performance over time.

Buyer’s Guide

Welcome to our Esab Plasma Cutter buyer’s guide. This guide aims to provide you with essential knowledge and advice to help you make an informed decision about purchasing the perfect plasma cutter for your needs. We’ll cover the most important features, considerations, and general advice to ensure you have all the information you need before making your purchase. Let’s dive into the world of plasma cutters!

Key Features to Look For

When selecting an Esab plasma cutter, you should consider the following critical features to ensure you get the best value for your investment. These include: power supply, cutting capacity, duty cycle, and additional features that enhance the usability and convenience of the plasma cutter. Let’s delve into these features in detail.

Power Supply

The power supply is a crucial aspect of any plasma cutter. It determines the efficiency of the machine and its ability to provide a steady, reliable power source for cutting. Look for plasma cutters with high-quality inverters, as these will provide smoother power delivery and enable the machine to operate for extended periods without overheating. Additionally, check the input voltage range to ensure the plasma cutter can be used with your electrical system.

Cutting Capacity

Another important factor to consider when purchasing an Esab plasma cutter is the cutting capacity. This will determine the thickness of the metal that the cutter can handle. Look for machines with adjustable output power settings, as these will provide greater flexibility and allow you to cut a range of materials, from thin sheet metal to heavy-duty steel plate.

Duty Cycle

The duty cycle of a plasma cutter represents the amount of time it can operate continuously without overheating. This is a critical factor for professional users, as it determines the productivity of the machine. Look for plasma cutters with high duty cycles, as these will provide extended cutting times and enable you to complete your projects more efficiently.

FAQ

What is Esab Plasma Cutter?

Esab Plasma Cutter is an advanced cutting tool designed for versatile metal fabrication. It features state-of-the-art plasma technology that guarantees smooth and precise cuts. The cutting process is efficient and fast, making it an excellent choice for a wide range of applications from small workshop projects to industrial-scale production.

Esab Plasma Cutter is available in different models and with various power options, so you can choose the one that best suits your specific needs and budget. Overall, it is a reliable, versatile, and high-quality plasma cutting machine that can deliver outstanding results in different cutting applications.

What are the benefits of using Esab Plasma Cutter?

Using an Esab Plasma Cutter offers several benefits for metal fabrication projects. Firstly, it provides excellent cutting accuracy and precision, ensuring smooth and clean cuts with minimal to no slag. This not only improves the appearance of the finished product but also facilitates the subsequent welding or finishing processes.

Secondly, the cutting speed of Esab Plasma Cutter is relatively fast, thereby saving significant time compared to traditional cutting methods like oxy-acetylene flame cutting. This improved efficiency allows for faster production cycles and lower labor costs. Additionally, Esab Plasma Cutters offer more cost-effective cutting solutions compared to laser cutters.

What are the different models available in Esab Plasma Cutters?

Esab Plasma Cutters are available in several models, each designed to cater to specific cutting requirements. Some of the popular models include the Esab Rebel, Esab Vision, Esab PowerMax, Esab Sentry A26, and Esab Magnum series. These models vary in terms of power, cutting capacity, and features, ensuring that users can find one that suits their specific needs and budget.

For example, the Esab Rebel series offers portable and compact plasma cutting machines ideal for small-scale projects and workshops. On the other hand, the Esab Sentry A26 and Esab PowerMax series are capable of handling larger cutting tasks and heavy-duty industrial applications. By considering the specifications of each model, users can make an informed decision on which Esab Plasma Cutter to choose for their cutting requirements.

Can Esab Plasma Cutters handle thick metal plates?

Yes, Esab Plasma Cutters are designed to handle a wide range of metal plate thicknesses, making them suitable for various cutting tasks. Depending on the model and specifications, some Esab Plasma Cutters can cut metal plates as thin as 1/8 inch and as thick as 1 inch in a single pass. The cutting depth and width are adjustable according to the user’s requirements, enabling them to achieve precise and high-quality cuts on different thicknesses of metal plates.

Moreover, Esab Plasma Cutters are equipped with advanced features like auto-throttle technology, which allows them to adjust the plasma power automatically based on the metal’s thickness and the operator’s desired cut quality. This further enhances the cutting capability of Esab Plasma Cutters and ensures consistent results on different metal plate thicknesses.

How to maintain Esab Plasma Cutters?

Maintaining an Esab Plasma Cutter is essential to ensure optimal performance and prolong its lifespan. Regular maintenance helps users avoid unexpected breakdowns, protects the equipment from wear and tear, and improves cutting accuracy. Some essential maintenance tasks include the following:

  1. Cleaning the torch and cutting area after each use, 2) Inspecting the torch electrode, 3) Checking the air/gas supply lines for leaks, 4) Ensuring proper grounding, and 5) Referring to the user manual for regular maintenance schedules.

It is also crucial to perform periodic preventive maintenance, such as lubricating moving parts, checking for loose connections, and inspecting the welding process parameters. By keeping the Esab Plasma Cutter in optimal working condition, users can achieve consistent high-quality cuts and ensure a safe and productive cutting environment.

What is the lifespan of Esab Plasma Cutters?

The lifespan of an Esab Plasma Cutter depends on several factors, such as the model, the usage frequency, and the level of maintenance provided. Generally, Esab Plasma Cutters are built to be durable and robust, ensuring reliable and consistent performance for a long period. With proper maintenance, care, and usage, an Esab Plasma Cutter can last anywhere from 5 to 10 years or more.

To maximize the lifespan of your Esab Plasma Cutter, it is essential to perform regular maintenance tasks, address any issues promptly, and avoid using the equipment beyond its capacity. By taking good care of your Esab Plasma Cutter, you can expect it to provide efficient and accurate cutting performance for several years, contributing to increased productivity and cost savings in your cutting operations.

As an Amazon Affiliate, I receive compensation through qualified purchases.

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